Power

Circuit Diagram

Circuit Diagram

Boost Converter

Dodo is powered by 2 AAA batteries using the LT1303 boost converter to generate 5v from the 2-3v provided by the batteries.

A few external components are necessary to complete the boost converter; a capacitor, a diode, and an inductor. The LT1303 is a switched mode power supply. Internally there is a switch that opens and closes rapidly. When the switch is closed, energy builds within the inductor. When the switch opens, the polarity is reversed across the inductor and suddenly it appears as if there are two separate voltage supplies in series, the batteries, and the inductor. The sum of those two is greater than the input voltage of the batteries alone, thus the voltage is boosted. The capacitor is necessary to supply the higher output voltage while the inductor is recharging. The diode is required to prevent the capacitor from discharging back into the power supply. A separate capacitor is also used across the input. Low ESR capacitors are necessary to increase efficiency. Dodo’s boost converter is over 80% efficient with the selected components and carefully designed PCB.

Low Battery Detection

The LT1303 has a low battery output that pulls low when a minimum voltage threshold of 1.24v is encountered. 1.24v is too small for detecting low voltage across 2 AAA batteries, therefore a voltage divider is needed to scale a more appropriate threshold of 2v down to the 1.24v reference voltage. The 255k and 412k resistors form that divider. 1% resistors are chosen to ensure accuracy. The intention is to illuminate an LED under low battery conditions. The LBO pin only sinks a minimum amount of current, therefore the 2N3906 PNP transistor is necessary to drive the LED.

2v * (255k / 412k) = 1.24v

Batteries

Dodo draws just under 200mA at 3v which is a lot of current to be drawing from a typical alkaline AAA battery. Much better battery life is attained with either a lithium batteries, or better yet, rechargeable batteries.

Components

Component Description Image
LT1303 Voltage Regulator Image
22uH Inductor Inductor for Regulator Image
150uF Cap (Low ESR) Output Capactior for Regulator Image
100uF Cap (Low ESR) Input Capacitor for Regulator Image
Diode 1N5817 Switching Diode Image
255k Resistor 1% Resistor #1 of voltage divider Image
412k Resistor 1% Resistor #2 of voltage divider Image
2N3906 PNP Transistor to drive Low Battery LED Image
100k Resistor Pull up resistor for open drain LBO output Image
1k Resistor Bias resistor for transistor Image
Battery Holders AAA battery holder Image
Switch Power Switch Image